Semi Automatic Die Cutting Machine My1200EPA

Semi Automatic Die Cutting Machine My1200EPA

MY EPA SEMI AUCZPTTIC DIE Chopping Equipment

  1. Technical specs:
Design Device MY1200EPA MY1300EPA MY1500EPA
Max. Paper Size mm 1200*780 1300*960 1500*1100
Min. Paper Size mm 350*350 four hundred*410 five hundred*410
Max. Die-chopping Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Stress T 300 three hundred 300
Max. Paper Thickness mm 1-7 one-7 one-7
Die-reducing Precision mm ±0.five ±0.five ±0.5
Whole Energy KW 22.5 22.five 26.5
Total Weight kg 14500 16000 19000
Total Dimension mm 8000*4000*2350 9100*4250*2345 9600*4700*2400

 
 
IV. Attributes of the device:
Main Attributes:

  1. The Bobst sort lower framework tends to make the chopping platform motion like a scissor, it will realize a entire and easier lower.
  2. Major worm gear makes use of alloy copper content, right after the seasoned operator’s manual scraping treatment and rigorous normal screening, it can assures the driving areas ten many years lifestyle.
  3. The major chains adopt imported British Renold manufacturer, the differences of 10 chains are significantly less than .2mm.
  4. The connect in between gear box and driving shaft adopts sleeve and pin construction guaranteeing a powerful connection.
    1. Pace:  

The device adopts frequency controller to obtain stepless pace acceleration which can achieve to 4500 times for every hour. For the duration of true manufacturing, it can normally operate at 3800 to 4000 instances per hour according to the top quality of the board. If the high quality of the paper is great, a good operator even can work the device at 4200 instances per hrs CZPT feeling too difficult.

  1. Basic safety:

As it is revealed in the photograph of the device, the device adopts rear part paper feeding approach which keeps the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also accomplished outdoors of the die-chopping portion with sensors and detectors at die-cutting component to make sure that the machine can not be started when the die-reducing plate is at adjustment standing.
In addition to the sensors at die-cutting portion, there are sensor or technique switches at window component to make the whole device at checking status to guarantee its basic safety.

  1. Procedure comfort:

There is Male-device interface set up in the control panel which will displays the basic safety standing of the machine as effectively as malfunctions to facilitate the operator. Digital camera is also put in in front of the operator for him/her to check the procedure standing at the supply part.

  1. Major Structures and Essential Material Utilised
    1. Four Major Huge Components:

They are referring to: base station, moving platform, higher platform and equipment wall. The base station is manufactured of grey cast iron -HT 200 the shifting system is ductile iron – QT 42-ten and the device wall is high quality A3 metal.

  1. Main Push:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a moving established to guarantee stable pressure out put of not significantly less than three hundred tons.
The content for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.

  1. Die-cutting and Creasing Part:

The travel is transferred through crank rod to pendulum which will carry the shifting system to move up and down to attain die-minimize and creasing function.
The pendulum is created of higher quality ductile iron. The pendulum axis is carried out by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automatic die-slicing and creasing equipment. In comparison with computerized die-chopping and creasing machine which is employed for cardboard die-chopping, this kind of semi-automatic die-cutting and creasing machine is primarily utilised for corrugated board which requirements considerably less force for die-cutting, in this circumstance very some producers have made more compact width on the pendulum and more compact diameter on the pendulum shaft. We keep wider pendulum and greater diameter on its shaft to make our machine very last for a longer life.
The die-chopping plate utilizes seven mm seventy five Crl plate which has much more hardness and lifestyle span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning system to ensure the boarding conveying accurate and steady.
The equipment utilizes gripper bar variety with 12A extended joints chain which is considerably less in weight and considerably less shock to the intermittent device under the precondition to make sure the power of the chain. The brand name of the chain is Renold U.K with high precise and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- light-weight in excess weight and large

  1. CZPT Component

The electrical parts are designed and assembled according to the CZPTpean CE normal and uses planet broad acknowledged brand goods.

  1. Set up of Die

The die mounting and dismounting adopts side withdrawing methods which time conserving and simple for procedure.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s tips.
The chase locking is pneumatic which is simple, hassle-free and trustworthy.

  1. Specific Characters of Our Equipment:
    1. Clever And Unique Entrance Lay Design:

Compared with the card board sheet, the corrugated board has more toughness. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its optimum place.
CZPTly the producers will set up sensors on this component to end the machine when the paper is fed abnormally to the front lay. Nevertheless, when the device is operating at the large speed, the inertia will bring the machine to run for a even though to make the front lay to its highest point and then also harm the entrance lay and the gripper bar.
Our specific design is that when the abnormal board feeding transpires and being detected, the front lay can never reaches to its optimum level which helps make totally free from entrance lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our special design and style, so there is no photograph to be demonstrated here.

  1. Optional Supply Platform:

In accordance to the requirement of the consumer we can do the shipping and delivery system both sq. sort or E kind (as shown in the image) . If the customer has adequate pallets, he can pick square type. If the shopper does have enough pallet, he can pick, E kind system for which will also provide four delivery trolleys.

  1. Pneumatic Pre-loading and Lifting Phase Unit:

The pre-loading unit is pneumatic pushed. When one particular paper dimensions is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading gadget, you can just push the button and the equipment will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Fairly some of the die-reducing equipment producers use direct feeding approach which is the operator will feed the board immediately to the mouth of the gripper. What we have located that the feeding time to the gripper is only .three seconds which makes the board feeding work hard and inaccurate.
Our device employs an additional dance roller feeding technique whose board feeding time can be lengthen to .6 next. Collectively with the conveying components it can make an easier function of the operator and faster in efficiency of the equipment.
For case in point:  If an operator operates the direct feeding semi-automatic die-chopping device at 3300 sheets for every hour, he can easily operate our device at 3700 – 4000 sheets per hour.

  1. Conveying Part:

The board received by the dance roller will go through a conveying portion with belt conveying and belt pressing which tends to make the board being pressed before achieving to the front lay.
Before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these ways, the board conveyed by the dance roller will be much more correct and secure when they attain to the gripper bar.
There is also detector to detect the standing of the board. If board does not appear to the front lay at regular placement, the detector will deliver signals to stop the machine.

  1. Striping Portion
    1. Striping is 50 percent striping which can strip off a few – edge waste of the board.
    2. There are upper chase, center chase and reduced chase in which the male, elastic block and female die are placed to strip off the waste.
  1. None-cease Feeding and Supply

This type of machine has our patented technique – non-cease feeding and shipping and delivery features which can lessen the operating stress of the operator and enhance the doing work efficiency of the device
 
Underneath this method, the pre-piling is at the side of the operator. The pre-piled board can be transported underneath the major pile when the principal pile is detected quick of paper.
At the supply element, when the board is reduce to be about 1 meter, the equipment will drive the die-lower board pile out of the machine shipping and delivery component so that it is effortless for the operator to attract them to the specified spot CZPT the need to have of halting the machine.  

  1. Configurations:
Name Brand name and Origin Remarks
CZPT SKF Swiss Crucial portion
IKO Japan or HangCZPT, China Not important component
Chain Renold U.K Principal Chain ( Discrepancy of significantly less than .two mm for per ten chains of machine chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Photo CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Man-machine Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

 
 

Semi Automatic Die Cutting Machine My1200EPA

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