China wholesaler Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

 

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
P W D d L Lc H T
mm mm mm mm mm mm mm mm kgf kgf kgf
C212AH C2060H 38.10 12.58 11.91 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C212AHL C2062H 38.10 12.58 22.23 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C216AH C2080H 50.80 15.75 15.88 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C216AHL C2082H 50.80 15.75 28.58 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C220H C2100H 63.50 18.90 19.05 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C220AHL C2102H 63.50 18.90 39.67 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C224AH C2120H 76.20 25.23 22.23 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C224AHL C2122H 76.20 25.23 44.45 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C232AH C2160H 101.60 31.55 28.58 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300
C232AHL C2162H 101.60 31.55 57.15 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300

Usage: Transmission Chain, Conveyor Chain, Double Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1 1/2"*4"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Customization:
Available

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roller chain

What are the factors to consider when selecting a roller chain for an application?

Choosing the right roller chain for an application involves considering several important factors. Here’s a detailed answer to the question:

1. Load Capacity: The load capacity of the roller chain should match or exceed the maximum anticipated load in the application. Consider the weight and type of the load, as well as any shock loads or dynamic forces that may be present.

2. Speed and RPM: Determine the required speed and RPM (revolutions per minute) of the roller chain. High-speed applications may require special high-speed chains with improved heat dissipation and reduced centrifugal forces.

3. Environment: Assess the operating environment of the application. Consider factors such as temperature, humidity, dust, dirt, chemicals, and exposure to corrosive substances. Choose a roller chain with appropriate corrosion resistance, sealing, lubrication, or protective coatings based on the specific environmental conditions.

4. Length and Pitch: Determine the required length and pitch of the roller chain based on the distance between the sprockets and the desired positioning of the driven and driving components.

5. Maintenance Requirements: Consider the desired maintenance level for the application. Some roller chains may require regular lubrication, while others offer maintenance-free or self-lubricating options. Assess the availability of maintenance resources and the impact of downtime on the overall operation.

6. Compatibility: Ensure compatibility between the roller chain and the sprockets used in the application. The roller chain and sprockets should have matching pitch, tooth profile, and number of teeth to ensure proper engagement and smooth operation.

7. Certification and Standards: In certain industries, compliance with specific certifications or standards may be required. Consider whether the roller chain meets industry-specific requirements such as ISO, ANSI, or industry-specific regulations.

8. Cost and Availability: Evaluate the cost and availability of the roller chain, including factors such as initial purchase price, long-term maintenance costs, and the availability of spare parts or replacement chains.

By carefully considering these factors and consulting with experts or manufacturers, you can select the most suitable roller chain for your specific application, ensuring reliable and efficient power transmission.

roller chain

How do roller chains handle lateral loads?

Roller chains are primarily designed to handle axial loads, which are loads acting in the direction of the chain’s axis. However, roller chains can also tolerate a certain degree of lateral loads, which are loads acting perpendicular to the chain’s axis. Here’s a detailed answer to the question:

1. Sprocket Alignment: Proper sprocket alignment is crucial for roller chains to effectively handle lateral loads. The sprockets must be aligned in a parallel and concentric manner to ensure that the chain tracks properly and experiences minimal lateral force. Misaligned sprockets can cause the chain to derail or experience excessive wear due to uneven loading.

2. Tolerance for Lateral Misalignment: Roller chains have some tolerance for lateral misalignment between the sprockets. This means that the chain can tolerate a slight deviation from a perfectly straight line between the sprockets. The chain’s side plates and rollers are designed to provide some flexibility, allowing the chain to adjust to minor lateral forces without significant problems.

3. Guide Rails or Flanges: In applications where lateral loads are more significant, guide rails or flanges can be employed to help keep the roller chain aligned and prevent excessive lateral movement. These additional components act as guides and help control the chain’s lateral displacement, ensuring that it remains on the sprockets and operates smoothly.

4. Chain Tension: Proper chain tension is crucial for handling lateral loads. A well-tensioned chain minimizes slack and reduces the chances of lateral movement. It helps keep the chain engaged with the sprockets and ensures that the load is evenly distributed across the chain’s width.

It’s important to note that roller chains have a primary function of transmitting power and handling axial loads. While they can handle some lateral loads within their design limits, excessive lateral forces can lead to chain derailment, increased wear, and reduced performance. Therefore, it’s essential to design the system properly, consider the anticipated lateral loads, and ensure proper alignment and tension to maintain the chain’s integrity and performance.

roller chain

What are some common misconceptions about roller chains?

There are several misconceptions about roller chains that are worth addressing. Here are some common ones:

1. Roller chains are maintenance-free: While some roller chains are designed for reduced maintenance, no chain is truly maintenance-free. All roller chains require regular inspection, lubrication, and occasional replacement to ensure optimal performance and longevity.

2. Roller chains are indestructible: Roller chains are durable and can handle significant loads, but they are not indestructible. Like any mechanical component, roller chains have their limits and can fail if subjected to excessive loads, poor lubrication, misalignment, or other adverse conditions.

3. Any lubricant can be used on roller chains: Using the wrong type or insufficient amount of lubricant can negatively impact the performance and lifespan of a roller chain. It is important to follow the manufacturer’s recommendations regarding lubrication to ensure proper chain operation and longevity.

4. All roller chains are the same: Roller chains come in various designs, sizes, and materials to suit different applications. It is essential to select the right chain for the specific application based on factors such as load capacity, speed, environment, and operating conditions.

5. Roller chains cannot handle high speeds: While roller chains may have speed limitations, advancements in design and materials have allowed for the development of high-speed roller chains. These chains are specifically engineered to withstand the demands of high-speed applications.

6. Roller chains are noisy: While poorly maintained or misaligned roller chains can produce noise, properly lubricated and aligned chains can operate quietly. Regular maintenance, including proper lubrication and tensioning, can minimize noise levels and ensure smooth chain operation.

7. Roller chains require constant adjustment: With proper installation and tensioning, roller chains should not require frequent adjustments. However, regular inspection and occasional adjustment are necessary to maintain proper tension and prevent excessive wear.

It is important to rely on accurate information and consult experts or manufacturers when it comes to roller chain selection, installation, maintenance, and troubleshooting to avoid falling prey to common misconceptions and ensure optimal chain performance.

China wholesaler Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain  China wholesaler Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain
editor by CX 2023-08-11